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Complete Line For Winshield

Time:2017-11-06 15:03:48Hits:273
We could provide the complete machine units for producing winshield of car, or bus.
Related introduction

Machine 01:


(Continuous Thermal Bending Furnace For Windshield Of Car)

1. Machine Application:

Continuous Thermal Bending Furnace is a special plant used to produce the laminated windshield for the car or bus.

It is the first processing machine in the whole windshield production line.

The glass produced by this machine is the thermal bent glass.

2. Supply Scope:

2.1. Loading system

2.2. Pre-heating chamber(s)

2.3. Heating chamber(s)

2.4. Pre-forming chamber(s)

2.5. Forming chamber(s)

2.6. Annealing chamber(s)

2.7. Cooling chamber(s)

2.8. Unloading system

2.9. Electrical & control system

2.10. Technical documents

3. Machine Main Features:

3.1. The whole process is controlled and monitored by computer. The glass forming process could be saved & displayed directly.

3.2. Different type of glass can be loaded in different wagon. Computer control system identifies wagons automatically and bends glass according to pre-setup.

3.3. Heater on/off could be changed at any time during forming, which is very convenient for parameters-setting of new glass type.

3.4. Heater up & down mechanism controlled by computer.

3.5. Driving system adopts gear rack, running stably.

3.6. Tank structure for wagon insures lower heating consumption.

3.7. IR thermometer equipped in forming zone, glass forming could be controlled accurately.

3.8. Automatic glass loading/unloading mechanism.

3.9. The exhaust device of cooling layer can accelerate the cooling speed and improve the efficiency.

Model

Max. Galss Size

Wagon Quantity

Capacity (Loads/Hour)

Installation Power

LV-CTB1608

1600x800mm

21 Pcs

30 (2+2mm)

560 Kw

LV-CTB1810

1800x1000mm

19 Pcs

22 (3+3mm)

582 Kw

LV-CTB2212

2200x1200mm

13 Pcs

15 (3+3mm)

536 Kw

Note: the quantity of glass wagon could be customized


(Single Chamber Thermal Bending Furnace)

1. Machine Application

Single Chamber Thermal Bending Furnace is a special plant used to produce the laminated windshield for the bus or truck. It is the first processing machine in the whole windshield production line. The glass produced by this machine is the thermal bent glass.

2. Supply Scope:

2.1. Loading system

2.2. Heating chamber

2.3. Heating element lifting & falling device

2.4. Two cooling chambers

2.5. Two electric movable wagons

2.6. Cooling chamber(s)

2.7. Electrical control cabinet

2.8. Electrical & control system

2.9. Technical documents

3. Machine Main Features:

3.1. The machine adopts computer-control with high automatization, easy operation and high finished product.

3.2. The machine adopts inverter(Omron, Japan) for control, movement smooth, fluent and with the high reliable.

3.3. There are sliding stainless-steel rails on the wagons and the molds and glass can move freely on them, easy for the change of molds and glass loading and unloading. The wagon’s transverse moving adopts computer-controlled, which has the advantages of running rapid and reliable, to decrease working intensity and increase efficiency.

3.4. The door of wagons is moveable, loading and unloading glass easier.

3.5. Automatic temperature control and display for the heating chamber, easy for operating.

3.6. There have each 6 groups (12 pcs) heating heaters installed on the 2 sides of the heating chamber,the heating elements lifting device is special convenient for the deep curvature glass molding; at the same time to increase the inosculating degree between glass and mold, and ensure products quality.

Model

Max. Galss Size

Capacity (Loads/Hour)

Installation Power

Working Temperature

LV-STB1825

1800x2500mm

8-10 (3+3mm)

245 Kw

650

LV-STB2030

2000x3000mm

8-10 (3+3mm)

280 Kw

650


Machine 02:

(Film-Combining Machine)

1. Machine Application

This is one part of the bent laminating line, it should be used together with the thermal bending furnace, vacuum pre-heating & pre-pressing machine and autoclave, etc. The PVB film is combined in this section.

2. Supply Scope:

2.1. Main frame

2.2. Conveyor (s)

2.3. Glass elevator(s) with suckers

2.4. Pneumatic and vacuum system

2.5. Air circulation system

2.6. Electrical & control system

3. Main Technical Features:

3.1. Elevator is mechanical driving structure, which is stable and reliable.

3.2. Key elements of control system are all from world famous companies.

3.3. This machine can greatly reduces labor intensive and broken rate during combining and ensures high production efficiency.

Model

Max. Galss Size

Capacity

Installation Power

LV-FC1608

1600x800mm

250 Pairs/8 Hours

9 Kw

LV-FC2030

2000x3000mm

144 Pairs/8 Hours

11 Kw


Machine 03:

(Film Vacuum Machine)

1. Machine Application

Vertical vacuum pre-heating & pressing machine is special in manufacturing bent laminated safety glass in architecture and autos. It is one part of the bent laminating line, after being laminated, the glass would be heated & vacuumed here. After this section, the glass should be sent to autoclave for further heating and pressing to achieve the best quality. This machine should be used together with the thermal bending furnace and autoclave, etc. The glass is conveyed vertically through the machine.

2. Supply Scope:

2.1. Main frame

2.2. Conveyor (s)

2.3. Heating system

2.4. Vacuum system

2.5. Air circulation system

2.6. Operation System (Touch screen)

2.7. Electrical & control system

3. Machine Main Features:

3.1. Automatic temperature control device and the speed can be adjusted freely, which is suitable to continuously working.

3.2. It can be used under all kinds of natural environment with high producing speed and finished product rate, and not affected by the local climate.

3.3. Glasses are vertically conveyed, the machine use less space and can work more efficiently.

3.4. Advanced design, reasonable structure, nice outlook and expert layout, which ensure safely and reliably running.

Model

Max. Galss Size

Capacity

Working Temperature

LV-FVV1608

1600x800mm

350-500 Pairs/8 Hours

650

LV-FVV2030

2000x3000mm

120-150 Pairs/8 Hours

650

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